Whey Ethanol

Whey is a by-product of the cheese production process containing protein, fat, lactose sugars, and salts. Whey is processed to recover fat, protein, and sugars, creating a low-value, high BOD, whey permeate stream . Whey permeate contains lactose which can be fermented to produce ethanol but is not an ideal substrate due to:

  1. low sugar concentration,
  2. high salt content,
  3. susceptibility to bacterial infection.

Bio-Process has developed process systems and technologies for the efficient and economical production of ethanol and co-products from whey, whey permeate, permeate mother liquor, and lactose streams. A recent publication by the USDA describes the whey ethanol process and Bio-Process technologies and processes for whey processing (USDA-whey-ethanol-PDF)

The Bio-Process whey bio-refining system is robust and infection resistant process for converting high salt level whey streams into strong ethanol beers in batch, continuous, or continuous batch systems. The Bio-Process technologies and processes provide a commercially and economically viable process for processing whey into high value chemicals, feeds, and fuels.

Bio-Process Whey Technologies:

  • Improved Salt Tolerant Organisms
  • Reactor / Separator Systems
  • Bacterial Resistant System Design
  • High Ethanol Percentage Beer Production
  • Low Energy Ethanol Product Recovery
  • Versatile Production of Co-Products

Bio-Process provides the expertise, technologies, process engineering packages to help successfully develop your whey ethanol project- Converting a current environmental problem and operational cost into sustainable energy, fuel, and revenue.

Please contact us to learn more about our whey ethanol production technologies and processing systems.